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SMART temperature control units (TCU)

PID-controlled temperature control units in water (90–180 °C) and oil (150–300 °C) versions. 3–72 kW heating, touchscreen, OPC UA / Profinet / RS485, RAP cloud platform.

Specifications

TypesSMART W (water, 90 °C) / plus WDC (90–140 °C) / plus WIC (140–180 °C) / A (oil, 150 °C) / A180 (180 °C) / A300 (300 °C)
ControlPID – display (TG121) or touchscreen (TG111)
Pump flow40–250 l/min
Power supply400 V / 3 phase / 50 Hz
CertificationCE – 2006/42/EC
CommunicationOPC UA, Profinet, RS485, RS232, analogue I/O 4–20 mA
Cooling capacity20–450 kW
Heating capacity3–72 kW

Marse SMART – Temperature control units (TCU)

The Marse SMART TCU range uses PID feedback control to hold the injection moulding tool precisely at the set temperature – with both heating and indirect or direct cooling. The wide model range covers every industrial requirement, from simple 90 °C water applications all the way to 300 °C oil thermoset processing. The touchscreen models provide full Industry 4.0 integration with OPC UA, Profinet and RS485/232 communication, including cloud-based remote access (RAP platform) and real-time data analytics.

Water – tank type (SMART W series, max. 90 °C)

ParameterValue
ModelsSMART BASIC / SMART W / SMART 2W / SMART 4W / SMART 5W
Max. temperature90 °C
Heating capacity3–36 kW
Cooling capacity40–450 kW
Tank capacity8–70 litres
Pump – max. flow60–200 l/min
Process connection3/4″ – 1 1/2″
ControlDisplay (TG121) or touchscreen (TG111)

Water – direct cooling (SMART plus WDC, max. 90–140 °C)

ParameterValue
ModelsSMART 2/4/6 plus WDC
Max. temperature90 °C / 120 °C / 140 °C
Heating capacity9–64 kW
Cooling modeDirect – mains cooling water into the process, closed pressurised system
System pressure2.3–3.5 bar
Pump – max. flow200–250 l/min
ControlDisplay (TG121) or touchscreen (TG111)

Water – indirect cooling (SMART plus WIC, max. 140–180 °C)

ParameterValue
ModelsSMART 2/4/6 plus WIC
Max. temperature140 °C / 150 °C / 160 °C / 180 °C
Heating capacity9–64 kW
Cooling modeIndirect – via heat exchanger, separated water circuits
System pressure2.3–6 bar
Pump – max. flow40–250 l/min
ControlTouchscreen (TG111)

Oil – tank type (SMART A series, max. 150 °C)

ParameterValue
ModelsSMART 2A / SMART 4A / SMART 5A
Max. temperature150 °C
Heating capacity6–30 kW
Cooling capacity20–60 kW
Tank capacity20–70 litres
Pump – max. flow60–200 l/min
ControlDisplay (TG121) or touchscreen (TG111)

Oil – pressurised (SMART A180 / A300)

ParameterValue
ModelsSMART 5 A180 / SMART 6 plus A300
Max. temperature180 °C (A180) / 300 °C (A300)
Heating capacity9–72 kW
System pressure6–8 bar
Pump – max. flow60–200 l/min
ControlTouchscreen (TG111)

Fields of application

  • Mould temperature control for injection moulding tools – every material type
  • Production of PP, PE, ABS, PC, PA precision parts
  • Rubber, silicone and engineering plastics processing (oil series)
  • Thermoset and heat-curing materials (SMART 6 A300, 300 °C)
  • High-temperature moulds (WIC 140–180 °C)
  • Compression moulding, printing, wood and chemical industries
  • Industry 4.0 integrated production lines (OPC UA, RAP cloud platform)

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